Liquid-Cooled Load Banks for Modern Data Centers

Designed for Long Life and Quick Response Times

Eichenauer manufactures Immersion Heaters for use in Load Banks. With the rapid growth of data center demand, the need for critical power and cooling system testing requires robust solutions with high quality components. During the commissioning phase or stand-by testing, component performance is a critical part of staying on schedule and eliminating down time. Choosing the right heating element system is a key part of consistently providing reliable electrical and thermal loads.

Eichenauer load bank immersion heaters offer a great solution for data centers. They are cost effective and are designed for long life and quick response times. Our electric immersion heaters are energy-efficient and provide reliable performance for power and thermal loading. They are easy to install, easy to maintain, and come in a number of material options. We can custom engineer elements to match your Load Bank specifications.

    

We Build It For You

Our standard tubular element heater sheaths are available in 316Ti stainless steel or INCOLOY. These sheath materials resist scaling and corrosion, extending the longevity of the heating element. We also offer passivation - chemically passivated sheaths add to corrosion resistance and sheath protection.

If you have unique requirements for your steam generator heater, our engineers can customize a solution to fit your needs. Engineering considerations depend on the specific application required for your boiler.

Eichenauer offers standard flanged heaters in varying kilowatts ratings, voltages, flange configuration, and immersion length. Standard flanges are offered in Steel or Stainless Steel and are available with 2.5", 3.0", 4.5" or 5.75" square flanges and a 6" round flange. Threaded plug-style are also available. We can also build to your specification.

How Liquid-Cooled Load Banks Support Commissioning

During the early construction phase, before server racks are in place, liquid-cooled load banks are rolled into the empty data hall. These units include:

• Electrical connections
• A liquid tank containing immersion heaters
• A control panel for monitoring and operation

Once connected to facility power and the cooling loop, the load bank simulates real-world electrical and thermal demands.

Inside the System: Immersion Heaters That Drive Performance

At the core of every liquid-cooled load bank is its immersion heater system. The heaters provide stepped resistive loading, enabling precise electrical testing, while the circulating coolant removes heat to validate cooling capacity. This dual-function testing ensures both electrical distribution and thermal management systems are fully prepared for live operation.

Why Choose Eichenauer Load Bank Immersion Heaters?

Our heaters are designed to deliver reliable, repeatable performance in demanding commissioning environments:

• Cost-effective and long-lasting construction
• Fast response times for accurate stepped loading
• Energy-efficient operation for ele>ctrical and thermal testing
• Easy installation and maintenance
• Multiple material and configuration options
• Custom-engineered elements built to your load bank specifications

Eichenauer load bank immersion heaters offer a great solution for data centers. They are cost effective and are designed for long life and quick response times. Our electric immersion heaters are energy-efficient and provide reliable performance for power and thermal loading. They are easy to install, easy to maintain, and come in a number of material options. We can custom engineer elements to match your Load Bank specifications.

Let's Work Together

Eichenauer is committed to redefining value and performance for the next generation of load banks. Contact us today to discuss your liquid-cooled load bank immersion heater requirements.